Powder coating pretreatment
Metal powder coating line

Powder coating line

Powder coating line
Powder coating conveyor

POWDER COATING LINES

High-Efficiency Powder Coating Lines

Moldow’s powder coating lines are designed for maximum efficiency, ensuring optimal powder utilization, fast color changes, superior adhesion, and effective curing. With advanced automation and compliance with strict environmental standards, our systems prioritize both productivity and operator safety.

Achieving a high-quality finish with powder coating begins with a well-executed pre-treatment process. Moldow brings decades of expertise in designing tailored solutions, whether it’s an intricate 8-step pre-treatment sequence or a precisely ventilated area for manual degreasing. Our focus is on creating a pre-treatment process that sets the foundation for an exceptional final product.

Beyond pre-treatment, our powder coating lines are fully equipped with all necessary process zones, including:

  • Loading and Unloading Stations
  • Cleaning Systems
  • Spray Booths
  • Drying and Curing Ovens
  • Cooling Zones
  • Ventilation Systems

Each element is carefully integrated to create a seamless, efficient, and environmentally responsible operation.

Comprehensive Solutions for Metal Powder Coating Lines

For large and complex automatic powder coating lines, effective project management is essential. Moldow excels in coordinating the integration of diverse equipment, ensuring everything is delivered and installed according to schedule. With over 50 years of experience and a track record of delivering fully automated coating lines worldwide, we provide solutions that offer both flexibility and safety throughout the entire process.

Advanced Powder Coating Lines with Robotic Application

Our state-of-the-art powder coating lines can include advanced robotic powder application for precision coating of metal parts, ensuring consistent quality and efficiency. One example is a custom solution we designed for steel component coating, featuring an integrated pre-treatment and powder application system. This project highlights our ability to deliver tailored, high-performance solutions.

Find the full project description here, or watch this video to see it in action:

CONTACT FORM
Powder coating line illustration

EXAMPLES OF SUPPLIED POWDER COATING LINES – PROJECT DETAILS

Premium metal powder coating line

State-of-the-Art Powder Coating with Advanced Robot Application

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Spray booth metal paint

Two-leveled Powder Coating Line for Forklifts

With the ambition of reaching the overall environmental, quality and capacity targets of Toyota Material Handling Europe, Moldow supplied this automated powder coating line […]

Painting line for steel and aluminium

Highly Flexible Powder Coating Line for Steel and Aluminium Items

This automated painting line for powder coating of signs and boards was designed by Moldow to meet the requirements of exceptional flexibility. This was a special […]

ADVANTAGES OF MOLDOW’S POWDER COATING LINES

Moldow’s powder coating lines are designed with a strong focus on energy efficiency, reliability, and process optimization, making them a leading choice for industrial manufacturers across Europe. Every solution is tailored to your production flow – from small-scale systems to fully automated high-capacity lines.

  1. Custom-Designed Lines

Each line is custom-engineered to fit your available space, production volume, and product range. Moldow’s design approach allows flexible combinations of pre-treatment, powder booths, ovens, and conveyors, ensuring a seamless integration with your existing operations.

Knowhow within different industries and products makes the difference when designing a powder coating line that meets the expectations and needs of different customers.

  1. Energy Efficiency and Environmental Performance

Moldow always design powder coating lines to be as efficient as possible, but everything is based on each customer’s wishes to efficiency. Especially Moldow’s oven design is special and the most efficient on the market, making a real difference as the drying and curing process is one of the most energy-consuming.

Advanced heat recovery and air recirculation systems can be included, significantly reducing energy consumption in curing and ventilation. This ensures lower operating costs and helps your facility meet strict environmental standards by minimizing waste and emissions.

  1. Automation and Smart Control

Moldow offers advanced automation and robotic solutions for powder application, part handling, and process control. We collaborate with the best subsuppliers of various systems which can be included in our scope of supply. Intelligent control systems can monitor key parameters such as temperature, airflow, and coating thickness — delivering consistent, repeatable results while reducing manual intervention.

  1. Proven Reliability and Support

Built from high-quality European components, Moldow’s powder coating lines are designed for long lifespan and minimal downtime. The company’s experienced service team can provide ongoing technical support, maintenance, and system upgrades, ensuring maximum uptime and production continuity.

  1. Optimized Airflow and Filtration Technology

Airflow and recovery is crucial to any painting and coating line. With over 100 years of experience in air technology, Moldow’s knowhow within this area is always an advantage.

Precise airflow control improves coating quality, reduces powder loss, and extends filter lifespan — ensuring stable and clean production conditions.

Yes. All Moldow painting lines are built with energy-saving features such as high quality panels, insulation of needed walls and pipes to ensure heat conservation and efficient components design. In addition, extra energy efficient systems and features can be included such as heat recovery systems, controlled air recirculation, and efficient exhaust filtration. These reduce both energy costs and environmental impact, while maintaining strict process stability.

Moldow primarily delivers powder coating lines to customers across Europe, where the company has a strong presence and established service network. This includes in particular Denmark, Poland, Sweden, Germany, Czech Replublic and Finland but also other European countries. Do not hesitate to contact our sales team to discuss your project.

In special cases, Moldow can also supply and support installations outside Europe, depending on the project scope and technical requirements.

If you are located outside of Europe and are interested in a Moldow powder coating line, please contact our sales team to discuss your project — we will assess feasibility and provide guidance on how we can best support your needs.

Powder coating and wet painting are both popular methods for protecting and finishing metal parts, but they differ in application, durability, and environmental impact.

Aspect Powder Coating Wet Painting
Application method Uses an electrostatic process to apply dry powder that is then cured in an oven. Applies liquid paint using spray guns or dipping, followed by air or heat drying.
Durability Forms a hard, uniform surface that resists corrosion, chipping, and UV exposure. Ideal for heavy-duty industrial use. More prone to scratching, fading, and corrosion over time. Often used for decorative finishes or low-stress environments.
Environmental impact Eco-friendly – no solvents or VOC emissions; overspray can be recycled. Less sustainable – contains solvents that release VOCs during drying.
Finish quality Provides a smooth, even coat with excellent color retention and gloss consistency. May show drips, uneven thickness, or orange peel if not applied carefully.
Cost-effectiveness Lower long-term cost due to material reuse and reduced maintenance. Lower initial cost, but typically higher lifetime maintenance.

In summary, powder coating lines offer a more durable, consistent, and environmentally friendly finish compared to wet painting — making them the preferred choice for industrial and metal fabrication applications. Moldow’s systems are engineered to maximize these advantages with energy-efficient ovens, precise air management, and advanced automation.

Choosing the right powder coating line depends on factors such as:

  • Type and size of parts to be coated
  • Required throughput and cycle time
  • Space constraints and layout
  • Desired automation level
  • Energy and environmental requirements.

Moldow’s experts can design a customized powder coating line tailored to your production flow — from manual to fully automatic systems, including robotic application and energy-efficient ventilation solutions. With more than 50 years of experience in design and supply of powder coating lines, we can advise on the right solution for your production.

Powder coating lines offer several key benefits:

  • High durability – resistant to corrosion, impact, and UV exposure.
  • Eco-friendly – emits almost no VOCs and allows powder overspray to be reused.
  • Cost-effective – efficient material use and reduced waste.
  • Superior finish quality – provides a smooth, uniform, and attractive coating.

By optimizing airflow, heat recovery, and automation, Moldow’s systems reduce energy consumption and operational costs.

A typical powder coating line includes:

  • Conveyor system – moves parts automatically through each stage for consistent results.
  • Pre-treatment section – cleans and prepares the surface of the parts for coating.
  • Drying oven – dries the parts after pretreatment and removes any residual moisture before the powder application.
  • Cooling zone – cools down the parts after drying and before powder application.
  • Powder booth(s) – where the powder is electrostatically applied to the parts.
  • Curing oven – melts and bonds the powder to form a hard, even finish.
  • Cooling zone – cools down the coated parts before handling or packaging.

In addition, it can include complete ventilation system, heat recovery, water treatment system and automized functions.

Moldow designs and integrates each of these sections to match any production capacity and energy-efficiency goals.

A powder coating line is a complete production system used to apply a dry powder paint to metal components. A powder coating line typically includes pre-treatment, drying, powder application, curing, and cooling zones. Parts move through these stages on a conveyor system to ensure consistent coverage and curing.

Powder coating lines are widely used in especially industrial applications due to their durability, efficiency, and eco-friendly operation.

Both wet paint and powder coating lines are used to apply protective and decorative coatings, but they differ in technology and performance:

  • Wet paint lines use liquid paints and are suitable for materials like plastic or wood, or when special finishes (metallic, gloss, etc.) are required.
  • Powder coating lines use dry powder that is electrostatically applied and cured, offering superior durability and environmental performance — ideal for metal products.

Moldow provides both types and can advise on which process best fits your product type, throughput, and finish requirements.

Your Needs are the Foundation of Every Project

We start with your requirements and combine them with our expertise to deliver the ideal painting line solution for your business.

With over 50 years of experience and a skilled team of engineers and project managers, we provide turnkey installations tailored to meet the specific needs of your industry and company.

We support you throughout every stage of the project—from the initial briefing to final handover and ongoing after-sales services—ensuring a seamless, successful outcome and a solution that truly satisfies.

Explore our previous painting line projects to see how we’ve delivered the perfect solutions for our customers.

Painting Line needs and know-how
Green-globe-energyoptimization-Moldow

Maximum Energy Efficiency and Minimal Carbon Footprint
– For Your Benefit and a Better Environment

Energy efficiency and sustainability are at the core of every plant we design. For over 50 years, we’ve integrated energy-saving solutions into our systems, ensuring that each facility operates efficiently and responsibly.

Our expertise allows us to optimize and customize each layout to meet your specific needs, focusing on maximizing efficiency, minimizing operating costs, and leveraging advanced technology—all while reducing the overall environmental footprint.

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