{"id":8293,"date":"2022-09-28T08:25:12","date_gmt":"2022-09-28T08:25:12","guid":{"rendered":"https:\/\/moldow.com\/?page_id=8293"},"modified":"2022-10-26T07:52:52","modified_gmt":"2022-10-26T07:52:52","slug":"automatisk-pulvermaleanlaeg-bt-toyota","status":"publish","type":"page","link":"https:\/\/moldow.com\/da\/maleanlaeg\/metal-pulverlakering\/automatisk-pulvermaleanlaeg-bt-toyota\/","title":{"rendered":"Automatisk pulvermaleanl\u00e6g BT Toyota"},"content":{"rendered":"

AUTOMATISK PULVERMALEANL\u00c6G TIL GAFFELTRUCKS<\/h1><\/div>

\"Pulvermaleanl\u00e6g\"Baseret p\u00e5 en r\u00e6kke strenge krav og m\u00e5ls\u00e6tninger om lav milj\u00f8p\u00e5virkning, h\u00f8j kvalitet og h\u00f8j kapacitet fra Toyota Material Handling Europe leverede Moldow dette automatiske pulvermaleanl\u00e6g<\/a> inklusive alle de n\u00f8dvendige proceszoner.<\/strong><\/p>\n

For at im\u00f8dekomme Toyotas lean-produktionsstrategi skulle anl\u00e6gget udf\u00f8res med en h\u00f8j grad af automatisering og fleksibilitet, hvilket blandt andet skulle sikres gennem hurtige farveskift.<\/p>\n

P\u00e5 grund af den p\u00e5kr\u00e6vede kapacitet og teknologi er maleanl\u00e6gget delt over to etager med ovne og efterf\u00f8lgende k\u00f8lezoner p\u00e5 \u00f8verste etage.<\/p>\n<\/div>

<\/div><\/div><\/div>

Pulvermaleanl\u00e6g med alle n\u00f8dvendige proceszoner<\/h2>\n

De f\u00e6rdige emner leveres til maleanl\u00e6ggets oph\u00e6ngningszone direkte efter produktion. Oph\u00e6ngningen udf\u00f8res ved to separate stationer ved hj\u00e6lp af integrerede l\u00f8ftekraner i conveyoren. Hver station er endvidere udf\u00f8rt med en sk\u00e6rm, der visuelt viser operat\u00f8ren, hvilke typer kroge og oph\u00e6ngningssystemer der er n\u00f8dvendige til det p\u00e5g\u00e6ldende emne.<\/p>\n

Efter oph\u00e6ngningen f\u00f8res emnerne til forbehandlingen for at klarg\u00f8re overfladen til pulverappliceringen. Forbehandlingen er en Moldow-designet vasketunnel tilpasset \u201dPower & Free\u201d-drift, og proceskamrene er adskilt af automatiske d\u00f8re. P\u00e5 grund af kapacitetskrav og \u00f8nsket om en backup-funktion er anl\u00e6gget udf\u00f8rt med to identiske vasketunneller.<\/p>\n

Efter forbehandlingen l\u00f8ftes de rengjorte emner til \u00f8verste etage ved hj\u00e6lp af integrerede conveyorlifte. P\u00e5 niveau 2 gennemg\u00e5r emnerne en t\u00f8rring og efterf\u00f8lgende afk\u00f8ling, f\u00f8r de igen s\u00e6nkes ned til niveau 1.<\/p>\n

P\u00e5 niveau 1 maskeres emnerne, og deres position p\u00e5 lastbommen kontrolleres ved hj\u00e6lpe af et integreret Vision-system.
\nEfter maskeringen dirigeres hvert emne individuelt og automatisk til tre pulverappliceringsbokse afh\u00e6ngig af \u00f8nsket farve: sort, orange eller multi-farve. Pulveret appliceres i hver af de tre bokse med to 6-aksede robotter. Udover de tre automatiske bokse er det muligt at dirigere et eller flere emner til manuel pulverapplicering for sm\u00e5 serier eller specialfarve.<\/p>\n

Efter pulverappliceringen l\u00f8ftes emnerne til niveau 2 ved hj\u00e6lp af et andet s\u00e6t conveyorlifte.
\nP\u00e5 niveau 2 h\u00e6rdes pulveret i en konvektionsovn og afk\u00f8les efterf\u00f8lgende i k\u00f8lezonen. Conveyorliftene s\u00e6nker emnerne tilbage til niveau 1 for nedtagning og montage.<\/p>\n

Hele anl\u00e6gget er styret og overv\u00e5get ved hj\u00e6lp af et scada-system og kan betjenes fra det tilst\u00f8dende produktionskontor.<\/p>\n<\/div>

EFFEKTIVT PULVERLAKERINGSANL\u00c6G, DER KUNNE IM\u00d8DEKOMME DE H\u00d8JE KRAV<\/h2>\n

Det prim\u00e6re for BT Products AB, da de skulle v\u00e6lge deres nye maleanl\u00e6g, var at opn\u00e5 de beskrevne krav fra Toyota Material Handling Europe vedr\u00f8rende kvalitet, kapacitet og milj\u00f8p\u00e5virkning, prim\u00e6rt energiforbrug og spildevand.<\/p>\n

I henhold til Toyotas lean filosofi var der endvidere et st\u00e6rkt fokus p\u00e5 optimering af appliceringsprocessen samt minimering af intern transport og ventetid.<\/p>\n<\/div>

\"Powder<\/span><\/div>
\"Automated<\/span><\/div>
<\/div><\/div><\/div>
\n
\n\n\n\n\n\n\n\n\n\n\n\n
Kunde<\/td>\nBT Products AB \/ Toyota<\/td>\n<\/tr>\n<\/tbody>\n
Sted<\/td>\nSverige<\/td>\n<\/tr>\n<\/tbody>\n
Emnetype<\/td>\nSt\u00e5ldele til gaffeltrucks og udstyr til materialeh\u00e5ndtering<\/td>\n<\/tr>\n<\/tbody>\n
Emnestr.<\/td>\nMax\u00a03,200 x 1,600 x 2,500 mm<\/td>\n<\/tr>\n<\/tbody>\n
Detaljer<\/td>\n7-trins forbehandlingsanl\u00e6g, t\u00f8rreovn og k\u00f8lezone, tre automatiske pulverlakeringsbokse, h\u00e6rdeovn og k\u00f8lezone.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

\n<\/div>

\"Spr\u00f8jteboks<\/span><\/div>
\"Buffer<\/span><\/div>
\"Conveyor<\/span><\/div>
\"Powder<\/span><\/div>
\"Process<\/span><\/div>
<\/div><\/div><\/div><\/div><\/div>
<\/i><\/div>
INDUSTRIER<\/h6><\/a><\/div>
<\/div>
\n

L\u00e6s om maleanl\u00e6g til emner i plast, metal og tr\u00e6<\/p>\n<\/div><\/div><\/div>

<\/i><\/div>
PRODUKTER<\/h6><\/a><\/div>
<\/div>
\n

Manuelle og automatiske anl\u00e6g, spr\u00f8jtebokse, ovne<\/p>\n<\/div><\/div><\/div>

<\/i><\/div>
CASE STORIES<\/h6><\/a><\/div>
<\/div>
\n

Se andre af vores tidligere anl\u00e6gsleverancer<\/p>\n<\/div><\/div><\/div>

<\/i><\/div>
KONTAKT<\/h6><\/a><\/div>
<\/div>
\n

Kontakt os gerne ved foresp\u00f8rgsel eller sp\u00f8rgsm\u00e5l<\/p>\n<\/div><\/div><\/div>

<\/div><\/div>
<\/div><\/div><\/div><\/div><\/div>\n<\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":1755,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"100-width.php","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-8293","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nAutomatisk pulvermaleanl\u00e6g BT Toyota | Moldow<\/title>\n<meta name=\"description\" content=\"Et automatisk pulvermaleanl\u00e6g med alle de n\u00f8dvendige proceszoner og reduktion af takttid med 70% for at optimere maleanl\u00e6gget.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/moldow.com\/da\/maleanlaeg\/metal-pulverlakering\/automatisk-pulvermaleanlaeg-bt-toyota\/\" \/>\n<meta property=\"og:locale\" content=\"da_DK\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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